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Fasteners – bolts, screws, studs and nuts – dimension codes and markings

Key Takeaways

Standardised dimension codes and markings for bolts, screws, studs, nuts and washers eliminate communication errors among designers, purchasers and manufacturers. Each fastener type has its key defining dimensions; stud‑insert‑end thread length bm must match substrate material. A comprehensive symbol table defines parameters for head geometry, thread lengths, shank, drive recesses and angular features for referencing national‑standard drawings and procurement.

Fastener TypeKey Defining DimensionsImportant Remarks
BoltNominal thread diameter d, nominal length lHex‑head most common; full‑thread / partial‑thread variants
Double‑ended studDiameter d, fastening‑end length lInsert‑end bm varies with substrate: steel/bronze=d; cast iron=1.25d; aluminium=1.5d; non‑metal=2d
ScrewDiameter d, nominal length lSplit into connection‑type and set‑locking‑type
NutNominal thread diameter DHex‑nuts have Type I / II, A/B/C grades, thin‑/thick‑series
WasherMatched bolt nominal diameter dFlat, spring‑type and lock‑washer variants

Double‑ended studs have Grade‑A and Grade‑B variants, with “A” prefixed for Grade‑A marking. Set‑screws prevent relative component displacement, whereas connection screws join separate parts. Hexagonal nuts vary in grade and thickness; round nuts are mainly used for axial shaft‑part fixing. Washers enlarge contact area, protect workpiece surfaces and some variants deliver anti‑vibration locking.

The article provides a full‑listing symbol‑reference table covering thread dimensions, head height, across‑flats / across‑corners, shank diameter, recess depth, under‑head radius, thread run‑out and various angular parameters. All secondary dimensions can be retrieved from corresponding national standards once the primary specification parameters are selected, removing the need for fully‑detailed custom part drawings.

Dimension codes and contents of bolts, screws and studs

The structure and dimensions of threaded fasteners have been standardized. In mechanical design, there is no need to draw their individual drawings separately. The required structural dimensions can be found from the corresponding national standards according to the design requirements.

The unified dimension codes and markings for fastener products can facilitate the search and purchase by designers, purchasers, suppliers, manufacturers and sales personnel. Moreover, it can avoid misunderstandings and errors caused by different naming conventions.

Common types of threaded fasteners

(1) Bolt

The bolt is composed of two parts: the bolt head and the bolt shaft. The most commonly used shape of the head is the hexagonal one. The common grades are A and B. Besides, there are differences in terms of full thread, partial thread and thick/thin shaft.

The dimensions that determine the bolt specification are the nominal diameter d of the bolt and the length l of the bolt. Once a bolt is selected, other dimensions can be obtained according to relevant national standards (see the attached table).

(2) Double-ended screws

The two ends of the double-ended stud are processed with threads. One end is inserted into the pre-drilled screw hole of the connected component, which is called the insertion end; the other end is screwed with a nut to fix another connected component, which is called the tightening end.

In terms of structure, there are two types: A grade and B grade. The A grade type should be marked with “A” before the specification, while the B grade type does not need to be marked. The length of the insertion end bm of the double-ended stud is related to the material of the component with the screw hole:

1) Bronze, steel, take bm = d

2) Cast iron, with bm equal to 1.25 times the diameter (d)

3) Aluminum alloy, with bm = 1.5d

4) For non-metallic materials, set bm equal to 2d.

The dimensions that determine the specification of the double-ended bolt are the bolt diameter d and the length of the fastening end l. Once a double-ended bolt is selected, the other dimensions can be obtained according to relevant standards.

(3) Screws

Screws can be classified into two types based on their usage: connection screws and locking screws. The former are used for connection, and they come in various shapes such as slotted cylindrical head screws, slotted countersunk screws, and slotted flat head screws.

The latter are mainly used to prevent relative movement between two mating parts, and they include slotted flat-ended locking screws, slotted conical-ended locking screws, and hexagonal flat-ended locking screws. The dimensions that determine the specifications of screws are the screw diameter d and the length l. Other dimensions can be found according to relevant standards.

(4) Nut

The nut is used in conjunction with the bolt or stud to achieve a connection. There are various forms of nuts, including hexagonal, circular, and square. The hexagonal head nut is the most commonly used. Circular nuts are often used for axial fixation of parts on the shaft.

Hexagonal head nuts are classified into types I, II, A, B, and C, and they also have distinctions in terms of thickness and thickness. The size that determines the nut specification is the nominal diameter of the thread D. After selecting a type of nut, other dimensions can be obtained according to relevant standards.

(5) Gasket

The washer is installed between the nut and the connected component. Its purpose is to increase the contact area between the nut and the connected component, and to protect the surface of the connected component from being scratched when the nut is tightened. Besides flat washers, there are also spring washers and locking washers, which can prevent the nut from loosening due to vibration.

The size that determines the specification of the gasket is the diameter d of the bolt. Once the gasket is selected, the other dimensions can be obtained by referring to relevant standards.

Fastener size symbols and their meanings comparison table

SignMeaning
Anominal diameter of hexalobular socket
adistance from the bearing face to the first full form(full profile)thread(screw)
bthread length
bmthread length of the stud metal end
Cnominal diameter of triple square socket
cheight of the washer-faced portion or thickness of the flange or collar
dbasic major diameter(nominal diameter)of thread
dainner diameter of the bearing face
dcflange or collar diameter
dfdiameter of the face(set screw)
dgdiameter of the undercut(groove)
dkdiameter of the head
dldiameter of the split pin hole or wire hole
dndiameter of the scrape point
dpdiameter of the flat or dog point or drilling point
drwidth of the scrape
dsdiameter of the unthreaded shank
dtdiameter of the truncated cone point
dwouter diameter of the washer face(bearing face)
dxdiameter of pilot point
dzdiameter of the cup point
ewidth across corners
fheight of the raised(oval)portion of a raised countersunk head
fnlength of the square neck
gwidth of the undercut
htotal depth of intendation of triple square socket
kheight of the head
kwwrenching height
lnominal length
lclength of thread cutting point
ledistance from the centre line of split pin hole to the thread end
lftransition length
lgdistance from the bearing face to the first full form(full profile)thread(bolt)
lhdistance from centre line of split pin hole to bearing surface
lklength of the cone part of the scrape point
lmusable thread length of drilling screws
lnlength of the scrape point
lrlength of thread rolling(thread forming)point
lslength of unthreaded shank
ltoverall length
mwing diameter of cross recesses
nwidth of the slot
rradius of curvature under head
reradius of rounded thread end
rfradius of the raised portion of a head
swidth across flats
tdepth of the internal driving feature or slot
uIncomplete thread end
vhead chamfer or radius
vnwidth of square neck
vudepth of indentation under the head
wthickness between driving feature and bearing face
xlength of the thread run-out
ylength of threaded end of tapping screw
zlength of dog point or pilot point
αangle of countersunk head
βangle of the chamfer(hexagon head)
γangle of the cone end
δangle of the flange
Φbottom angle in the recess
φangle of the underhead

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